Time to become creative & start to build the "plug" for your new "machine".
Side view with temporary seat for road test. Easier to work on minor problems without the body in place.
Controls & interior of cabin. Seat is 5" thick & covered with automotive fabric. The floor is finished with carpet.
Left side. Not fancy but functional. Seat belt is installed but not required.
Removable hardtop off for cruisn'. No need to "climb-in" or "over"...just open the door. Entry is both quick & easy.
You may or may not like what I have built--but a lot of people think it's "REALLY NEAT"
Right side has no door. Top weights 22 pounds. One person can easily & quickly remove & install the top.
Everything starts with a full size paper drawing so you know where you're going.
Plywood slats to form curve on rear deck. Fill & shape with a little Bondo. Quick & easy to do.
Masonite flanges used to separate different body sections of the "mold".
1/4" plywood side body panels temporarily in place to check fit & dimensions.
Wood inner door frame fiberglassed to door skin. This makes for a very solid assembly.
Windshield frame is a separate piece from the body & uses safety glass. The wiper mounts in the top center.
The floorboards & seat are made of plywood & then glassed both top & bottom.
The rear piece of the "plug" was where I started to build the body. It houses the tail-lights & license plate.
The removeable hard top is built with plywood & cardboard mailing tubes. It is then glassed inside & out.
The mold has the first "lay-up" of fiberglass & is now ready for two more.
Large tail-lights & the yellow paint make it easy to see this car day & night. It's all about SAFETY...